SINCE 2018 · SHANGQIU, HENAN

PYROLYSIS · DISTILLATION · CARBONIZATION 热解 · 蒸馏 · 炭化

TURNKEY EQUIPMENT MANUFACTURING & COMMISSIONING

From waste to resource — designed, built and commissioned by one factory.

2018 FOUNDED
50mu SITE AREA
12 PATENTS
30+ COUNTRIES

02PROCESS & SAFETY

PROCESS & SAFETY

Sealed, oxygen-free, slightly negative — safety designed in, not watched in.

  1. 01Nitrogen purgeNitrogen generator purges oxygen out of the reactor
  2. 02Heat-upOil or off-gas firing, 2–5 h ramp to about 400 °C
  3. 03Sealed feedingAutomatic feeder, sealed feed section
  4. 04SeparationSpray header → settling tank drops heavy oil → condensers make fuel oil
  5. 05Off-gas reuseTwo water seals plus flame arrestor into the hot-air furnace
  6. 06Flue-gas cleaningTwo-stage spray scrubbing → induced-draft fan → stack
  7. 07Sealed dischargeFully automatic sealed discharge, no leakage
PROCESS & SAFETY

Control points

Air ingressSeals + slight negative pressure + leak test + nitrogen connection
Off-gas flashbackWater seal + flame arrestor + check valve + interlock
OverpressurePressure monitoring + alarm + relief + emergency shut-off
Cooling water lossFlow and pump-status alarm + safe shutdown logic
Residue self-ignitionFull cooling + door temperature limit + sealed conveying
Power / fan failureFuel cut-off + safe valve position + emergency power

Emission guarantees follow local standards — we commit to meeting limits with desulphurization and dedusting (DeNOx optional), never to "inherently compliant".

03OUTPUTS & APPLICATIONS

One tonne of waste tyres, four sellable outputs.

≈45% Pyrolysis oil Boiler / kiln fuel oil; distilled into diesel-range industrial fuel
≈38% Carbon residue / rCB Co-firing; steelmaking recarburiser; upgraded to recovered carbon black for rubber
Tyre dependent Recovered steel wire Lifted out by grab, sold to steel mills or metal recyclers; baled after de-rubbering
≈9% Non-condensable gas Recovered and fired under the drum to heat later batches, cutting external fuel demand sharply

WHAT A BATCH TAKESPer 10 t tyre batch on a 10 TPD batch line

360kWhElectricity, line per day
2m³Cooling-water make-up
3per shiftOperators
400m³Start-up gas; off-gas heats later batches once stable

WHAT A BATCH GIVES

≈4.5tPyrolysis oil
≈3.8tChar / recovered carbon black
TyreRecovered steel wire, tyre dependent
≈0.9tNon-condensable gas, back to the burner

OVER A YEAR

3,000t/yrFeedstock in (10 t/d × 300 days)
≈1,350t/yrPyrolysis oil
≈1,140t/年Char / recovered carbon black
300daysOperating days; maintenance excluded

Third-party test · tyre pyrolysis oil

10,392Cal/gCalorific value
0.85%Sulphur
0.59%Carbon residue
74°CInitial boiling point

Tested by Meigao Oil Technical Service Centre (sample received 2026-09-07); raw pyrolysis oil, refining improves specs

Inputs describe a 10 TPD batch line and vary with feedstock, moisture, climate and end-point; steel wire depends on tyre type, so the four outputs need not sum to 10 t. Equipment cost, running cost and payback differ widely by country, so they are calculated per project and not listed in this brochure.

04MANUFACTURING BASE

Steel in, complete plants out — without leaving the yard.

Overhead cranes, rolling, cutting, machining, welding and final assembly under one roof. Each plant is pre-assembled as a full line — reactor, condensation, dedusting, gas train and controls — then split for shipment. Clients can walk in any day and see exactly how far their unit has gone.

Site area50 mu
Workshop & assemblySelf-owned
Shell materialQ345R / 12CrMoV
DocumentsDrawings · test records · spares list
Assembly hall, two parallel lines — several reactors under construction at once
Assembly hall, two parallel lines — several reactors under construction at once

FABRICATION & QUALITY CONTROL

MaterialShells in Q345R / 12CrMoV boiler plate; mill certificates and re-test records kept per batch
WeldingCertified welders to ASME IX (GTAW · 6G · P-No.1); visual and radiographic examination
InspectionAir-tight test, hydrostatic test, no-load and loaded trial runs — signed off item by item
TraceabilityReactor, girth gear, riding rings and seals filed per unit; nameplate, drawings and spares list ship with it
On siteInstallation crew on site for alignment, piping, electrical and interlock commissioning
总装车间:两条产线并行布置,可同时施工多台主机
Assembly hall, two parallel lines — several reactors under construction at once
主炉装车:齿圈、滚圈、底座整机固定后发运
Reactor on the trailer — gear ring, riding rings and base strapped as one unit
空载试机:温控、压力、密封逐项确认后出厂
No-load test run — temperature, pressure and sealing signed off before dispatch

05CLIENTS & SITES

30+ countries, one delivery standard.

30+Countries
70+Custom proposals
5Continents
45t/dLargest single unit
CountryProjectLine / capacityFeedstock
Sri LankaEcolux Bio HarvestBatch 15 / 50 TPDWaste plastics
MexicoCxxBatch 15 TPDWaste tyres
PolandGovernment projectContinuous 40 TPDSlurry / sewage sludge
MoroccoMohammed ElsoffiBatch 45 TPDTyres + plastics
IranDr. Vahab NevayiBatch 20 TPDWaste tyres
VietnamZana / DavidSkid 2×1 TPD + dist. 1 TPDTyre oil
EgyptGeorgeBatch 1 & 5 TPDWaste tyres
TurkeyFevzi / KqamarBatch 10–60 TPDTyres / plastics
PeruPeru BioquimicosBatch 2 / 10 TPDWaste plastics
AfghanistanSCRC / Said AsimiBatch 10–20 TPDWaste tyres
PakistanFarooqBatch 2 / 5 TPDWaste tyres
ChinaFujian / Henan projectsBatch 15 TPD ×4 setsPlastics / tyres

06SERVICE & DELIVERY

We sell the plant — and we stay until it makes oil.

01Selection & sizingMatch reactor, footprint and cost model to your feedstock and target output
02Site planningLayout, foundation and piping drawings; support for EIA paperwork
03Build & inspectionClient supervision welcome; test records and shipping documents complete
04InstallationCrew on site for alignment, piping, electrical and interlock commissioning
05TrainingOperation, inspection, safety and fault handling; resident during trial run
06Warranty & spares12 months for batch plants, 3 years for continuous; wear parts in stock
07First oil & offtakeFirst-oil assay confirmed; introduction to oil and carbon black buyers
08Lifetime supportRemote diagnosis + scheduled visits + lifetime free inspection

Typical lead time (batch plant)

7 daysTechnical confirmation
7 daysDetailed design
35 workdaysFabrication & dispatch
20 daysSite installation
3 daysTrial run & training

Continuous lines ship in about 70 working days; overseas projects are scheduled per destination port including sea freight and clearance.

08CONTACT

Come and see the plant — better than any brochure.

Henan production base · 50-mu site · workshop, test bay and showroom open to visitors

Yucheng High-tech Zone, Shangqiu, Henan, China

Eva Tian General Manager +86 185 0309 0942 [email protected]

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